6. CYLINDER HEAD/VALVES K-PIPE 50
Measure each valve guide I.D.
Service Limits: IN: 5.00mm replace if over
EX: 5.00mm replace if over
Subtract each valve stem O.D. from the
corresponding guide I.D. to obtain the
stem-to-guide clearance.
Service Limits: IN: 0.10mm replace if over
EX: 0.10mm replace if over
If the stem-to-guide clearance exceeds
the service limits, replace the guides as
necessary. Reface the valve seats
whenever the valve guides are replaced.
CYLINDER HEAD ASSEMBLY Valve Outer Spring Inner Spring
Install new valve stem seals when
assembling.
Lubricate each valve stem with oil.
Insert the valves into the valve guides.
Stem Seal Retainer Valve Cotters
Install the valve spring seats and valve stem
seals.
Be sure to install new valve stem seals.
Apply engine oil to the inside of the valve
stem seals and insert the valves into the valve
guides.
Install the valve springs and retainers.
Compress the valve springs using the valve
spring compressor, then install the valve
cotters.
When assembling, a valve spring
compressor must be used.
Install the cotters with the pointed ends
facing down from the upper side of the
cylinder head.
Special Tool
Valve Spring Compressor
6-8