kpw 50 Workshop-manual : Page 68

          6. CYLINDER HEAD/VALVES                                                             K-PIPE 50
 CYLINDER HEAD INSTALLATION
                                                       Dowel Pins
 Clean the cylinder head gasket surface of any
 gasket material.
 Be careful not to enter dust and dirt into
    the cylinder.

 Install the dowel pins and a new cylinder head
 gasket.


                                                                                 Gasket
 Install the cylinder head.                       Gasket                     Inspection Hole Caps
 Install the new cylinder head cover gasket.




 Install the cylinder head cover with its arrow       Caps Nuts
 mark facing the inlet side.                          And Washers                   Cylinder Bolt
 Install one copper washer and three washers.
 Install the four cylinder head cover cap nuts,
 cylinder head bolt and cylinder bolt.
 Tighten the four cap nuts in a crisscross
 pattern in 2-3 steps first, then tighten the
 cylinder head bolt and cylinder bolt.
 TORQUE
 Cylinder head cover cap nut: 1.21.6kg-m
 Cylinder head bolt: 0.60.9kg-m
 Cylinder bolt: 0.60.9kg-m
                                                  Cap Nut And       Arrow   Cylinder Head Bolt
                                                  Copper Washer
 Rotate the flywheel counterclockwise to align         Align                 Bolt
 the "T" mark on the cylinder head.
 Install the cam chain over the cam sprocket,
 and install the cam sprocket on the camshaft.
 Install and tighten the cam sprocket bolts.
 TORQUE: 0.71.1 kg-m




                                                           Cam Chain         Cam Sprocket


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