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10. CRANKCASE/CRANKSHAFT/KICK
STARTER/TRANSMISSION K-PIPE 50
Kick Starter Spindle
TRANSMISSION
DISASSEMBLY
Remove the kick starter spindle from the left
crankcase.
Main Shaft Countershaft
.
Remove the transmission main shaft and
countershaft and transmission drum and
transmission forks from the left crankcase.
When removing, the transmission gears
must be removed as a set.
Transmission Drum Transmission Forks
INSPECTION
Inspect each gear for wear or damage and
replace if necessary. Check the gear teeth and
engagement dogs for wear or damage. Check
the mainshaft and countershaft splines and
sliding surfaces for wear or damage.
Measure the I.D, of each spinning gear.
Service limit:
M2: 17.058mm
M4: 17.074mm
C1: 23.081mm
C3: 20.081mm
Measure the I.D. and O.D. of C1 bushing.
Service limit:
I.D.: 20.08mm
O.D.: 22.75mm
10-7