kpw 50 Workshop-manual : Page 106

          10. CRANKCASE/CRANKSHAFT/KICK
     STARTER/TRANSMISSION                                                             K-PIPE 50


 Turn the outer races of the crankshaft
 bearings with your fingers. The bearings
 should turn smoothly and quietly.
 Also check that the inner races of the
 bearings fit tightly on the crankshaft.

 Check the timing sprocket for wear or
 damage.

                                                    Timing Sprocket                     Bearing
                                                                            Spring     Snap Ring
 KICK STARTER DISASSEMBLY
 Remove the Snap Ring.
 Remove the circlip.
 Remove the Starter ratchet




                                                                                       Starter ratchet

                                                  Starter Ratchet           Circlip And Trust Washer

 Remove the starter ratchet and spring.
 Pry out the circlip and thrust washer.
 Removethe kick starter pinion.




                                                  Kick Starter Spindle               Circlips
 KICK STARTER ASSEMBLY
 Assemble the kick starter spindle in the
 reverse order of disassembly.
 INSTALLATION
 Install the crankshaft and kick starter to the
 left crankcase.
 Align the punch mark of the kick starter
    spindle with the punch mark on the
    starter driven ratchet.                       Pinion Gear       Starter Driven Ratchet      Spring


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