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17. STARTING SYSTEM K-PIPE 50
SERVICE INFORMATION
GENERAL INSTRUCTIONS
The removal of starter motor can be accomplished with the engine installed in the frame.
Refer to Section 8-3 for the removal of starter clutch.
When connecting the starting system wires, connect them securely to avoid hard starting due to
poor connection.
SPECIFICATIONS
Item Standard Limit (mm) Service Limit (mm)
Starter motor brush length 8.5
TORQUE VALUES SPECIAL TOOLS
Starter motor bolt 0.81.2kg-m
Starter clutch lock nut 3.24.0kg-m
TROUBLESHOOTING
Starter motor won`t turn Lack of power
Fuse burned out Weak battery
Weak battery Loose wire or connection
Faulty ignition switch Foreign matter stuck in starter motor or gear
Faulty starter clutch
Faulty starter relay Starter motor rotates but engine does
Poorly connected, broken or shorted wire not start
Faulty starter motor Faulty starter clutch
Reverse rotation of starter motor
Weak battery
17-2