kpw 50 Workshop-manual : Page 179

          17. STARTING SYSTEM                                                                   K-PIPE 50
 SERVICE INFORMATION
 GENERAL INSTRUCTIONS
  The removal of starter motor can be accomplished with the engine installed in the frame.
  Refer to Section 8-3 for the removal of starter clutch.
  When connecting the starting system wires, connect them securely to avoid hard starting due to
  poor connection.


 SPECIFICATIONS
               Item                  Standard Limit (mm)            Service Limit (mm)
  Starter motor brush length                                                 8.5


 TORQUE VALUES                                        SPECIAL TOOLS
 Starter motor bolt        0.81.2kg-m
 Starter clutch lock nut   3.24.0kg-m


 TROUBLESHOOTING
 Starter motor won`t turn                          Lack of power
  Fuse burned out                                   Weak battery
  Weak battery                                      Loose wire or connection
  Faulty ignition switch                            Foreign matter stuck in starter motor or gear
  Faulty starter clutch
  Faulty starter relay                             Starter motor rotates but engine does
  Poorly connected, broken or shorted wire         not start
  Faulty starter motor                              Faulty starter clutch
                                                    Reverse rotation of starter motor
                                                    Weak battery




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