kpw 50 Workshop-manual : Page 94

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          9. CLUTCH/GEAR SHIFT MECHANISM                                                 K-PIPE 50

 Measure the O.D. of the crankshaft at the
 primary drive gear.                                                      crankshaft
 SERVICE LIMIT: 17.00mm




 INSPECTION CLUTCH GEAR O.D/I.D                                  Driven Gear           Gear Primary
                                                  Clutch Outer   Outer                 Drive
 Inspect the clutch outer groove for scratches
 caused by the friction disks.
 Measure the clutch outer I.D.
 Service Limit: 110mm
 Measure the driven gear outer O.D.
 Service Limits: 46mm
 Measure the gear primary drive O.D.
 Service Limits:34.25 mm
 Measure the center clutch O.D.
 Service Limits: 68mm
 Measure the center clutch O.D
 Service Limits:21 mm                                Center Clutch         Guide Clutch Center
                                                 Spring Clutch Damper          Spring Clutch
 INSPECTION
 CLUTCH TENSION SPRING
 Measure each spring clutch damper.
 Service Limit:11.3 mm
 Measure each spring clutch.
 Service Limit: 17.5mm
 Measure each spring clutch free
 Service Limit: 21mm
 Replace the spring with a new one if it is       Spring Clutch Free
 shorter than the service limit.

 CLUTCH FRICTION DISK
 Measure each disk B clutch friction
 thickness.
 Service Limit:3.7 mm
 Measure each disk A clutch friction
 thickness.
 Service Limit:2.7 mm


                                                 Disk B Clutch Friction   Disk A Clutch Friction
9-7