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4. Install the cam stopper assembly.
5. Install the gear shift shaft assembly and washer
making sure to align the alignment marks.
MD1122
Installing Left-Side MD1239
Components 6. Install starter idler gear (No. 2) and starter idler
gear (No. 1).
A. Starter Idler Gears
B. Rotor/Flywheel
1. Place the crankshaft bearing retainer into position.
Apply red Loctite #271 to the three cap screws.
Install and tighten the three cap screws securely.
MD1305
7. Place the key into its notch; then slide the rotor/
flywheel (with the ring gear in place) over the
crankshaft. Tighten the nut to 107 ft-lb.
C. Cover
NOTE: Steps 1-7 in the preceding sub-section
MD1122
must precede this procedure.
2. Install the starter motor and tighten the two cap
screws securely. 8. Install two alignment pins and place the left-side
cover gasket into position. Install the left-side
3. Install the shift detent cam making sure the spacer cover. Noting the different-lengthed 6 mm cap
is properly positioned. screws, the position of the shifter bracket, and the
location of the long cap screw with the washer,
tighten cap screws in a crisscross pattern to 8 ft-lb.
9. Place the outer magneto cover into position on the
left-side cover; then install and tighten the four cap
screws securely.
MD1086
3-28