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5. ENGINE REMOVAL/INSTALLATION K-PIPE 50
Gearshift Pedal Bolts
Remove the gear shift lever bolt and gear
shift lever.
Remove the two bolts attaching the left rear
crankcase cover and remove the rear
crankcase cover.
Rear Crankcase Cover
Drive Chain Bolts Drive Gear
Remove the two bolts attaching the drive
gear set plate and the set plate.
Remove the drive gear and chain.
Remove the engine hanger nuts and pull out
the engine hanger bolts.
Remove the engine.
Engine Hanger Bolt/Nut Set Plate
ENGINE INSTALLATION
Install the engine in the reverse order of
removal. Install the engine to its original
position with a jack or other adjustable
support.
When installing the engine, do not
damage the bolt thread and route the
wires and cables properly.
Install the gear shift lever by align the
punch mark on the lever with that on
the spindle.
Fill the crankcase to the proper level
with recommended engine oil.
After installation, perform the following
inspections and adjustments:
1. Throttle operation
2. Drive chain adjustment
5-3