stryker 125 Workshop-manual : Page 102

          8. STARTER MOTOR/ GENERATOR/LEFT
  CRANK CASE COVER/STARTER CLUTCH
  /CAMSHAFT                                                                    STRYKER 125/150

 SERVICE INFORMATION
 GENERAL INSTRUCTIONS
 · The starter motor, generator, left crankcase and starter clutch can be serviced in the frame.
 · Do not install the starter clutch forcedly.
 · Install the generator by aligning the groove in the flywheel with the key on the crankshaft.
 · Install the reduction gear shaft by aligning the shaft pin with the shaft seat groove.


 SPECIFICATIONS
              Item                            Standard (mm)                  Service Limit (mm)
 Reduction gear shaft O.D.                    9.9649.984                            9.924

 Roller O.D.                                   9.9910.005                            10.15
 Starter gear shaft I.D.                      22.0122.022                           22.062
 Starter gear shaft O.D.                      42.57442.60                           36.935


 TORQUE VALUE
 Flywheel nut: 3.24.0kg-m


 SPECIAL TOOLS
 Flywheel holder
 Flywheel puller


 TROUBLESHOOTING
 Hard starting/Poor performance at high speed
 · Improperly tightened flywheel lock nut                   Starting noise
                                                            · Worn reduction gear
 Starter clutch slips                                       · Worn starter gear
 · Worn starter clutch roller                               · Worn starter clutch roller
 · Faulty starter clutch roller or spring                   · Faulty reduction gear shaft bearing
 · Worn starter gear shaft O.D.




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