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8. STARTER MOTOR/ GENERATOR/LEFT
CRANK CASE COVER/STARTER CLUTCH
/CAMSHAFT STRYKER 125/150
SERVICE INFORMATION
GENERAL INSTRUCTIONS
· The starter motor, generator, left crankcase and starter clutch can be serviced in the frame.
· Do not install the starter clutch forcedly.
· Install the generator by aligning the groove in the flywheel with the key on the crankshaft.
· Install the reduction gear shaft by aligning the shaft pin with the shaft seat groove.
SPECIFICATIONS
Item Standard (mm) Service Limit (mm)
Reduction gear shaft O.D. 9.9649.984 9.924
Roller O.D. 9.9910.005 10.15
Starter gear shaft I.D. 22.0122.022 22.062
Starter gear shaft O.D. 42.57442.60 36.935
TORQUE VALUE
Flywheel nut: 3.24.0kg-m
SPECIAL TOOLS
Flywheel holder
Flywheel puller
TROUBLESHOOTING
Hard starting/Poor performance at high speed
· Improperly tightened flywheel lock nut Starting noise
· Worn reduction gear
Starter clutch slips · Worn starter gear
· Worn starter clutch roller · Worn starter clutch roller
· Faulty starter clutch roller or spring · Faulty reduction gear shaft bearing
· Worn starter gear shaft O.D.
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